continued on the following page. using calipers and micrometers 9 physical dimension within the specified dimensions visual inspection 8 external visual no defects or abnormalities apply voltage as in the table for 1000 12 hours at 125 3 c. let sit for 24 2 hours at room temperature, then measure. the charge/discharge current is less than 50ma. ?retreatment apply test voltage for 60 5 minutes at test temperature. remove and let sit for 24 2 hours at room temperature. 7 operational life the measured and observed characteristics should satisfy the specifications in the following table. appearance no marking defects capacitance change within 12.5% d.f. 0.05 max. i.r. more than 1,000m or 10m ? f (whichever is smaller) apply the rated voltage and dc1.3+0.2/-0v (add 6.8k resistor) at 85 3 c and 80 to 85% humidity for 1000 12 hours. remove and let sit for 24 2 hours at room temperature, then measure. the charge/discharge current is less than 50ma. ?retreatment perform the heat treatment at 150+0/-10 c for 60 5 minutes and then let sit for 24 2 hours at room temperature. 6 biased humidity the measured and observed characteristics should satisfy the specifications in the following table. appearance no marking defects capacitance change within 12.5% d.f. 0.05 max. i.r. more than 1,000m or 10m ? f (whichever is smaller) apply the 24-hour heat (25 to 65 c) and humidity (80 to 98%) treatment shown below, 10 consecutive times. let sit for 24 2 hours at room temperature, then measure. 5 moisture resistance the measured and observed characteristics should satisfy the specifications in the following table. appearance no marking defects capacitance change within 12.5% d.f. 0.05 max. i.r. more than 10,000m or 100m ? f (whichever is smaller) per eia-469 4 destructive physical analysis no defects or abnormalities fix the capacitor to the supporting jig in the same manner and under the same conditions as (19). perform the 1000 cycles according to the 4 heat treatments listed in the following table. let sit for 24 2 hours at room temperature, then measure. ?retreatment perform the heat treatment at 150+0/-10 c for 60 5 minutes and then let sit for 24 2 hours at room temperature. 3 temperature cycle the measured and observed characteristics should satisfy the specifications in the following table. appearance no marking defects capacitance change within 10% d.f. 0.025 max. i.r. more than 10,000m or 100m ? f (whichever is smaller) set the capacitor for 1000 12 hours at 150 3 c. let sit for 24 2 hours at room temperature, then measure. 2 high temperature exposure (storage) the measured and observed characteristics should satisfy the specifications in the following table. appearance no marking defects capacitance change within 10% d.f. 0.05 max. i.r. more than 10,000m or 100m ? f (whichever is smaller) 1 pre- and post-stress electrical test no. aec-q200 test method specifications aec-q200 test item c 70 65 60 55 50 45 40 35 30 25 20 15 10 5 0 -5 -10 humidity 90-98% humidity 80-98% humidity 90-98% humidity 80-98% humidity 90-98% +10 -2 c initial measurement temperature one cycle = 24 hours 0123456789 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 hours step 1 -55+0/-3 15 3 2 room temp. 1 3 125+3/-0 15 3 4 room temp. 1 temp. ( c) time (min.) rated voltage applied voltage 150% of the rated voltage 120% of the rated voltage dc250v dc630v medium voltage for automotive soft termination type gcj series specifications and test methods
c o n t i n u e d f r o m t h e p r e c e d i n g p a g e . c o n t i n u e d o n t h e f o l l o w i n g p a g e . ( a ) p r e h e a t a t 1 5 5 c f o r 4 h o u r s . a f t e r p r e h e a t i n g , i m m e r s e t h e c a p a c i t o r i n a s o l u t i o n o f e t h a n o l ( j i s - k - 8 1 0 1 ) a n d r o s i n ( j i s - k - 5 9 0 2 ) ( 2 5 % r o s i n i n w e i g h t p r o p o r t i o n ) . i m m e r s e i n e u t e c t i c s o l d e r s o l u t i o n f o r 5 + 0 / - 0 . 5 s e c o n d s a t 2 3 5 5 c . ( b ) s h o u l d b e p l a c e d i n t o s t e a m a g i n g f o r 8 h o u r s 1 5 m i n u t e s . a f t e r p r e h e a t i n g , i m m e r s e t h e c a p a c i t o r i n a s o l u t i o n o f e t h a n o l ( j i s - k - 8 1 0 1 ) a n d r o s i n ( j i s - k - 5 9 0 2 ) ( 2 5 % r o s i n i n w e i g h t p r o p o r t i o n ) . i m m e r s e i n e u t e c t i c s o l d e r s o l u t i o n f o r 5 + 0 / - 0 . 5 s e c o n d s a t 2 3 5 5 c . ( c ) s h o u l d b e p l a c e d i n t o s t e a m a g i n g f o r 8 h o u r s 1 5 m i n u t e s . a f t e r p r e h e a t i n g , i m m e r s e t h e c a p a c i t o r i n a s o l u t i o n o f e t h a n o l ( j i s - k - 8 1 0 1 ) a n d r o s i n ( j i s - k - 5 9 0 2 ) ( 2 5 % r o s i n i n w e i g h t p r o p o r t i o n ) . i m m e r s e i n e u t e c t i c s o l d e r s o l u t i o n f o r 1 2 0 5 s e c o n d s a t 2 6 0 5 c . 1 6 s o l d e r a b i l i t y 9 5 % o f t h e t e r m i n a t i o n s a r e t o b e s o l d e r e d e v e n l y a n d c o n t i n u o u s l y . p e r a e c - q 2 0 0 - 0 0 2 1 5 e s d a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e d . f . 0 . 0 2 5 m a x . i . r . m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) f i x t h e c a p a c i t o r t o t h e s u p p o r t i n g j i g i n t h e s a m e m a n n e r a n d u n d e r t h e s a m e c o n d i t i o n s a s ( 1 9 ) . p e r f o r m t h e 3 0 0 c y c l e s a c c o r d i n g t o t h e t w o h e a t t r e a t m e n t s l i s t e d i n t h e f o l l o w i n g t a b l e ( m a x i m u m t r a n s f e r t i m e i s 2 0 s e c o n d s ) . l e t s i t f o r 2 4 2 h o u r s a t r o o m t e m p e r a t u r e , t h e n m e a s u r e . p r e t r e a t m e n t p e r f o r m t h e h e a t t r e a t m e n t a t 1 5 0 + 0 / - 1 0 c f o r 6 0 5 m i n u t e s a n d t h e n l e t s i t f o r 2 4 2 h o u r s a t r o o m t e m p e r a t u r e . 1 4 t h e r m a l s h o c k t h e m e a s u r e d a n d o b s e r v e d c h a r a c t e r i s t i c s s h o u l d s a t i s f y t h e s p e c i f i c a t i o n s i n t h e f o l l o w i n g t a b l e . a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n 1 0 % d . f . 0 . 0 2 5 m a x . i . r . m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) i m m e r s e t h e c a p a c i t o r i n a e u t e c t i c s o l d e r s o l u t i o n a t 2 6 0 5 c f o r 1 0 1 s e c o n d s . l e t s i t a t r o o m t e m p e r a t u r e f o r 2 4 2 h o u r s , t h e n m e a s u r e . p r e t r e a t m e n t p e r f o r m t h e h e a t t r e a t m e n t a t 1 5 0 + 0 / - 1 0 c f o r 6 0 5 m i n u t e s a n d t h e n l e t s i t f o r 2 4 2 h o u r s a t r o o m t e m p e r a t u r e . 1 3 r e s i s t a n c e t o s o l d e r i n g h e a t t h e m e a s u r e d a n d o b s e r v e d c h a r a c t e r i s t i c s s h o u l d s a t i s f y t h e s p e c i f i c a t i o n s i n t h e f o l l o w i n g t a b l e . a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n 1 0 % d . f . 0 . 0 2 5 m a x . i . r . m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) s o l d e r t h e c a p a c i t o r t o t h e t e s t j i g ( g l a s s e p o x y b o a r d ) i n t h e s a m e m a n n e r a n d u n d e r t h e s a m e c o n d i t i o n s a s ( 1 9 ) . t h e c a p a c i t o r s h o u l d b e s u b j e c t e d t o a s i m p l e h a r m o n i c m o t i o n h a v i n g a t o t a l a m p l i t u d e o f 1 . 5 m m , t h e f r e q u e n c y b e i n g v a r i e d u n i f o r m l y b e t w e e n t h e a p p r o x i m a t e l i m i t s o f 1 0 a n d 2 0 0 0 h z . t h e f r e q u e n c y r a n g e , f r o m 1 0 t o 2 0 0 0 h z a n d r e t u r n t o 1 0 h z , s h o u l d b e t r a v e r s e d i n a p p r o x i m a t e l y 2 0 m i n u t e s . t h i s m o t i o n s h o u l d b e a p p l i e d f o r 1 2 i t e m s i n e a c h 3 m u t u a l l y p e r p e n d i c u l a r d i r e c t i o n s ( t o t a l o f 3 6 t i m e s ) . 1 2 v i b r a t i o n a p p e a r a n c e n o d e f e c t s o r a b n o r m a l i t i e s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e d . f . 0 . 0 2 5 m a x . t h r e e s h o c k s i n e a c h d i r e c t i o n s h o u l d b e a p p l i e d a l o n g 3 m u t u a l l y p e r p e n d i c u l a r a x e s o f t h e t e s t s p e c i m e n ( 1 8 s h o c k s ) . t h e s p e c i f i e d t e s t p u l s e s h o u l d b e h a l f - s i n e a n d s h o u l d h a v e a d u r a t i o n : 0 . 5 m s , p e a k v a l u e : 1 5 0 0 g a n d v e l o c i t y c h a n g e : 4 . 7 m / s . 1 1 m e c h a n i c a l s h o c k a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e d . f . 0 . 0 2 5 m a x . p e r m i l - s t d - 2 0 2 m e t h o d 2 1 5 s o l v e n t 1 : 1 p a r t ( b y v o l u m e ) o f i s o p r o p y l a l c o h o l 3 p a r t s ( b y v o l u m e ) o f m i n e r a l s p i r i t s s o l v e n t 2 : t e r p e n e d e f l u x e r s o l v e n t 3 : 4 2 p a r t s ( b y v o l u m e ) o f w a t e r 1 p a r t ( b y v o l u m e ) o f p r o p y l e n e g l y c o l m o n o m e t h y l e t h e r 1 p a r t ( b y v o l u m e ) o f m o n o e t h a n o l a m i n e 1 0 r e s i s t a n c e t o s o l v e n t s a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e d . f . 0 . 0 2 5 m a x . i . r . m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) n o . a e c - q 2 0 0 t e s t m e t h o d s p e c i f i c a t i o n s a e c - q 2 0 0 t e s t i t e m s t e p 1 - 5 5 + 0 / - 3 1 5 3 2 1 2 5 + 3 / - 0 1 5 3 t e m p . ( c ) t i m e ( m i n . ) m e d i u m v o l t a g e f o r a u t o m o t i v e s o f t t e r m i n a t i o n t y p e g c j s e r i e s s p e c i f i c a t i o n s a n d t e s t m e t h o d s
c o n t i n u e d f r o m t h e p r e c e d i n g p a g e . c o n t i n u e d o n t h e f o l l o w i n g p a g e . s o l d e r t h e c a p a c i t o r t o t h e t e s t j i g ( g l a s s e p o x y b o a r d ) a s s h o w n i n f i g . 3 u s i n g a e u t e c t i c s o l d e r . t h e n a p p l y 1 8 n f o r c e i n p a r a l l e l w i t h t h e t e s t j i g f o r 6 0 s e c o n d s . t h e s o l d e r i n g s h o u l d b e d o n e b y t h e r e f l o w m e t h o d a n d s h o u l d b e c o n d u c t e d w i t h c a r e s o t h a t t h e s o l d e r i n g i s u n i f o r m a n d f r e e o f d e f e c t s s u c h a s h e a t s h o c k . ( i n m m ) f i g . 3 1 9 t e r m i n a l s t r e n g t h a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e d . f . 0 . 0 2 5 m a x . i . r . m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) s o l d e r t h e c a p a c i t o r o n t h e t e s t j i g ( g l a s s e p o x y b o a r d ) a s s h o w n i n f i g . 1 u s i n g a e u t e c t i c s o l d e r . t h e n a p p l y a f o r c e i n t h e d i r e c t i o n s h o w n i n f i g . 2 f o r 5 1 s e c o n d s . t h e s o l d e r i n g s h o u l d b e d o n e b y t h e r e f l o w m e t h o d a n d s h o u l d b e c o n d u c t e d w i t h c a r e s o t h a t t h e s o l d e r i n g i s u n i f o r m a n d f r e e o f d e f e c t s s u c h a s h e a t s h o c k . ( i n m m ) f i g . 2 f i g . 1 1 8 b o a r d f l e x a p p e a r a n c e n o m a r k i n g d e f e c t s c a p a c i t a n c e c h a n g e w i t h i n 1 2 . 5 % v i s u a l i n s p e c t i o n . 1 7 e l e c t r i c a l c h a r a c t e r i - z a t i o n a p p e a r a n c e n o d e f e c t s o r a b n o r m a l i t i e s c a p a c i t a n c e c h a n g e w i t h i n t h e s p e c i f i e d t o l e r a n c e t h e c a p a c i t a n c e / q s h o u l d b e m e a s u r e d a t 2 5 c a t t h e f r e q u e n c y a n d v o l t a g e s h o w n i n t h e t a b l e . d . f . 0 . 0 2 5 m a x . i . r . 2 5 c m o r e t h a n 1 0 , 0 0 0 m o r 1 0 0 m f ( w h i c h e v e r i s s m a l l e r ) m a x . o p e r a t i n g t e m p e r a t u r e 1 2 5 c m o r e t h a n 1 , 0 0 0 m o r 1 0 m f ( w h i c h e v e r i s s m a l l e r ) t h e i n s u l a t i o n r e s i s t a n c e s h o u l d b e m e a s u r e d w i t h d c 5 0 0 5 0 v ( d c 2 5 0 2 5 v i n c a s e o f r a t e d v o l t a g e : d c 2 5 0 v ) a t 2 5 c a n d 1 2 5 c a n d w i t h i n 2 m i n u t e s o f c h a r g i n g . d i e l e c t r i c s t r e n g t h n o f a i l u r e n o f a i l u r e s h o u l d b e o b s e r v e d w h e n v o l t a g e a s i n t h e t a b l e i s a p p l i e d b e t w e e n t h e t e r m i n a t i o n s f o r 1 t o 5 s e c o n d s , p r o v i d e d t h e c h a r g e / d i s c h a r g e c u r r e n t i s l e s s t h a n 5 0 m a . n o . a e c - q 2 0 0 t e s t m e t h o d s p e c i f i c a t i o n s a e c - q 2 0 0 t e s t i t e m c a p a c i t a n c e f r e q u e n c y 1 0 . 2 m h z 1 0 . 2 k h z v o l t a g e a c 0 . 5 t o 5 v ( r . m . s . ) a c 1 0 . 2 v ( r . m . s . ) c f 1 0 0 0 p f c u 1 0 0 0 p f r a t e d v o l t a g e t e s t v o l t a g e 2 0 0 % o f t h e r a t e d v o l t a g e 1 5 0 % o f t h e r a t e d v o l t a g e d c 2 5 0 v d c 6 3 0 v t y p e a 0 . 8 2 . 0 2 . 0 3 . 0 4 . 2 b 3 . 0 4 . 4 4 . 4 6 . 0 7 . 2 c 1 . 3 1 . 7 2 . 6 3 . 3 5 . 1 g c j 2 1 g c j 3 1 g c j 3 2 g c j 4 3 g c j 5 5 t y p e a 1 . 2 2 . 2 2 . 2 3 . 5 4 . 5 b 4 . 0 5 . 0 5 . 0 7 . 0 8 . 0 c 1 . 6 5 2 . 0 2 . 9 3 . 7 5 . 6 g c j 2 1 g c j 3 1 g c j 3 2 g c j 4 3 g c j 5 5 4 0 b c 1 0 0 a t : 1 . 6 m m 4 5 4 5 r 4 2 0 5 0 p r e s s u r i z i n g s p e e d : 1 . 0 m m / s p r e s s u r i z e c a p a c i t a n c e m e t e r f l e x u r e : v 3 ( v 2 : g c j 2 1 ) c b a k e d e l e c t r o d e o r c o p p e r f o i l s o l d e r r e s i s t t : 1 . 6 m m a b m e d i u m v o l t a g e f o r a u t o m o t i v e s o f t t e r m i n a t i o n t y p e g c j s e r i e s s p e c i f i c a t i o n s a n d t e s t m e t h o d s
c o n t i n u e d f r o m t h e p r e c e d i n g p a g e . t h e c a p a c i t a n c e c h a n g e s h o u l d b e m e a s u r e d a f t e r 5 m i n u t e s a t e a c h s p e c i f i e d t e m p e r a t u r e s t a g e . t h e r a n g e s o f c a p a c i t a n c e c h a n g e c o m p a r e d w i t h t h e a b o v e 2 5 c v a l u e o v e r t h e t e m p e r a t u r e r a n g e s s h o w n i n t h e t a b l e s h o u l d b e w i t h i n t h e s p e c i f i e d r a n g e s . p r e t r e a t m e n t p e r f o r m t h e h e a t t r e a t m e n t a t 1 5 0 + 0 / - 1 0 c f o r 6 0 5 m i n u t e s a n d t h e n l e t s i t f o r 2 4 2 h o u r s a t r o o m t e m p e r a t u r e . p e r f o r m t h e i n i t i a l m e a s u r e m e n t . 2 1 c a p a c i t a n c e t e m p e r a t u r e c h a r a c t e r - i s t i c s c a p a c i t a n c e c h a n g e w i t h i n 1 5 % p l a c e t h e c a p a c i t o r i n t h e b e a m l o a d f i x t u r e a s i n f i g . 4 . a p p l y f o r c e . f i g . 4 s p e e d a t w h i c h t o s u p p l y t h e s t r e s s l o a d : 2 . 5 m m / s 2 0 b e a m l o a d t e s t t h e c h i p s h o u l d e n d u r e t h e f o l l o w i n g f o r c e . c h i p t h i c k n e s s f 1 . 2 5 m m r a n k : 1 5 n c h i p t h i c k n e s s u 1 . 2 5 m m r a n k : 5 4 . 5 n n o . a e c - q 2 0 0 t e s t m e t h o d s p e c i f i c a t i o n s a e c - q 2 0 0 t e s t i t e m 0 . 6 l l s t e p t e m p e r a t u r e ( c ) 2 5 2 - 5 5 3 2 5 2 1 2 5 3 2 5 2 1 2 3 4 5 m e d i u m v o l t a g e f o r a u t o m o t i v e s o f t t e r m i n a t i o n t y p e g c j s e r i e s s p e c i f i c a t i o n s a n d t e s t m e t h o d s
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